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5042 Aluminum vs. EN 2.4633 Nickel

5042 aluminum belongs to the aluminum alloys classification, while EN 2.4633 nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is EN 2.4633 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
34
Fatigue Strength, MPa 97 to 120
230
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 200
510
Tensile Strength: Ultimate (UTS), MPa 340 to 360
760
Tensile Strength: Yield (Proof), MPa 270 to 310
310

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 570
1300
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1180
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
210
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 35 to 37
26
Strength to Weight: Bending, points 40 to 42
23
Thermal Diffusivity, mm2/s 53
2.9
Thermal Shock Resistance, points 15 to 16
22

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
1.8 to 2.4
Carbon (C), % 0
0.15 to 0.25
Chromium (Cr), % 0 to 0.1
24 to 26
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.35
8.0 to 11
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.5
Nickel (Ni), % 0
58.8 to 65.9
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.1
0.1 to 0.2
Yttrium (Y), % 0
0.050 to 0.12
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0
0.010 to 0.1
Residuals, % 0 to 0.15
0