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5042 Aluminum vs. N06219 Nickel

5042 aluminum belongs to the aluminum alloys classification, while N06219 nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is N06219 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
48
Fatigue Strength, MPa 97 to 120
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
79
Shear Strength, MPa 200
520
Tensile Strength: Ultimate (UTS), MPa 340 to 360
730
Tensile Strength: Yield (Proof), MPa 270 to 310
300

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 570
1380
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 130
10
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
60
Density, g/cm3 2.7
8.5
Embodied Carbon, kg CO2/kg material 8.8
11
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
280
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
230
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 35 to 37
24
Strength to Weight: Bending, points 40 to 42
21
Thermal Diffusivity, mm2/s 53
2.7
Thermal Shock Resistance, points 15 to 16
21

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
0 to 0.5
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.1
18 to 22
Cobalt (Co), % 0
0 to 1.0
Copper (Cu), % 0 to 0.15
0 to 0.5
Iron (Fe), % 0 to 0.35
2.0 to 4.0
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.5
Molybdenum (Mo), % 0
7.0 to 9.0
Nickel (Ni), % 0
60.8 to 72.3
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0.7 to 1.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.1
0 to 0.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0