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5042 Aluminum vs. N08026 Nickel

5042 aluminum belongs to the aluminum alloys classification, while N08026 nickel belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is N08026 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 3.4
34
Fatigue Strength, MPa 97 to 120
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
80
Shear Strength, MPa 200
410
Tensile Strength: Ultimate (UTS), MPa 340 to 360
620
Tensile Strength: Yield (Proof), MPa 270 to 310
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
990
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 570
1380
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
41
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.8
7.2
Embodied Energy, MJ/kg 150
98
Embodied Water, L/kg 1180
240

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
170
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 35 to 37
21
Strength to Weight: Bending, points 40 to 42
20
Thermal Diffusivity, mm2/s 53
3.2
Thermal Shock Resistance, points 15 to 16
15

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
22 to 26
Copper (Cu), % 0 to 0.15
2.0 to 4.0
Iron (Fe), % 0 to 0.35
24.4 to 37.9
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
5.0 to 6.7
Nickel (Ni), % 0
33 to 37.2
Nitrogen (N), % 0
0.1 to 0.16
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0