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5042 Aluminum vs. ZE41A Magnesium

5042 aluminum belongs to the aluminum alloys classification, while ZE41A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is ZE41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
45
Elongation at Break, % 1.1 to 3.4
3.3
Fatigue Strength, MPa 97 to 120
98
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 200
150
Tensile Strength: Ultimate (UTS), MPa 340 to 360
210
Tensile Strength: Yield (Proof), MPa 270 to 310
140

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
150
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
540
Specific Heat Capacity, J/kg-K 900
970
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
27
Electrical Conductivity: Equal Weight (Specific), % IACS 110
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
1.9
Embodied Carbon, kg CO2/kg material 8.8
24
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1180
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
6.1
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
63
Strength to Weight: Axial, points 35 to 37
31
Strength to Weight: Bending, points 40 to 42
41
Thermal Diffusivity, mm2/s 53
59
Thermal Shock Resistance, points 15 to 16
12

Alloy Composition


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Aluminum (Al), % 94.2 to 96.8
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 3.0 to 4.0
91.7 to 95.4
Manganese (Mn), % 0.2 to 0.5
0 to 0.15
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0
Titanium (Ti), % 0 to 0.1
0
Unspecified Rare Earths, % 0
0.75 to 1.8
Zinc (Zn), % 0 to 0.25
3.5 to 5.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0 to 0.15
0 to 0.3