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5049 Aluminum vs. EN 1.0303 Steel

5049 aluminum belongs to the aluminum alloys classification, while EN 1.0303 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5049 aluminum and the bottom bar is EN 1.0303 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
84 to 120
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 2.0 to 18
12 to 25
Fatigue Strength, MPa 79 to 130
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 190
220 to 260
Tensile Strength: Ultimate (UTS), MPa 210 to 330
290 to 410
Tensile Strength: Yield (Proof), MPa 91 to 280
200 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 620
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
53
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 110
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.5
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 31
30 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 59 to 570
110 to 270
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 22 to 34
10 to 15
Strength to Weight: Bending, points 29 to 39
12 to 16
Thermal Diffusivity, mm2/s 56
14
Thermal Shock Resistance, points 9.3 to 15
9.2 to 13

Alloy Composition


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Aluminum (Al), % 94.7 to 97.9
0.020 to 0.060
Carbon (C), % 0
0.020 to 0.060
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
99.335 to 99.71
Magnesium (Mg), % 1.6 to 2.5
0
Manganese (Mn), % 0.5 to 1.1
0.25 to 0.4
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.4
0 to 0.1
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0