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5050 Aluminum vs. AISI 302 Stainless Steel

5050 aluminum belongs to the aluminum alloys classification, while AISI 302 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5050 aluminum and the bottom bar is AISI 302 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 36 to 68
170 to 440
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.7 to 22
4.5 to 46
Fatigue Strength, MPa 45 to 100
210 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 91 to 140
400 to 830
Tensile Strength: Ultimate (UTS), MPa 140 to 250
580 to 1430
Tensile Strength: Yield (Proof), MPa 50 to 210
230 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
710
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 630
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190
16
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 170
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Calomel Potential, mV -760
-70
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.1 to 24
59 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 330
140 to 3070
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 15 to 26
21 to 51
Strength to Weight: Bending, points 22 to 33
20 to 36
Thermal Diffusivity, mm2/s 79
4.4
Thermal Shock Resistance, points 6.3 to 11
12 to 31

Alloy Composition


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Aluminum (Al), % 96.3 to 98.9
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
17 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
67.9 to 75
Magnesium (Mg), % 1.1 to 1.8
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.4
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants