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5052 Aluminum vs. AISI 205 Stainless Steel

5052 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5052 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 46 to 83
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 22
11 to 51
Fatigue Strength, MPa 66 to 140
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 120 to 180
560 to 850
Tensile Strength: Ultimate (UTS), MPa 190 to 320
800 to 1430
Tensile Strength: Yield (Proof), MPa 75 to 280
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
880
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 610
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.6
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1190
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 69
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 41 to 590
510 to 3060
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 19 to 33
29 to 52
Strength to Weight: Bending, points 27 to 38
25 to 37
Thermal Shock Resistance, points 8.3 to 14
16 to 29

Alloy Composition


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Aluminum (Al), % 95.8 to 97.7
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0.15 to 0.35
16.5 to 18.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
62.6 to 68.1
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0

Comparable Variants