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5052 Aluminum vs. S44735 Stainless Steel

5052 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5052 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 46 to 83
220
Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 1.1 to 22
21
Fatigue Strength, MPa 66 to 140
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 120 to 180
390
Tensile Strength: Ultimate (UTS), MPa 190 to 320
630
Tensile Strength: Yield (Proof), MPa 75 to 280
460

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.6
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1190
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 69
120
Resilience: Unit (Modulus of Resilience), kJ/m3 41 to 590
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 19 to 33
23
Strength to Weight: Bending, points 27 to 38
21
Thermal Shock Resistance, points 8.3 to 14
20

Alloy Composition

Aluminum (Al), % 95.8 to 97.7
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.35
28 to 30
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
60.7 to 68.4
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.2 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0