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5052-H32 Aluminum vs. Cold Drawn SAE-AISI 1020

5052-H32 aluminum belongs to the aluminum alloys classification, while cold drawn SAE-AISI 1020 belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5052-H32 aluminum and the bottom bar is cold drawn SAE-AISI 1020.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60
130
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 12
17
Fatigue Strength, MPa 120
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 140
280
Tensile Strength: Ultimate (UTS), MPa 230
460
Tensile Strength: Yield (Proof), MPa 180
380

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.6
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1190
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 26
72
Resilience: Unit (Modulus of Resilience), kJ/m3 240
380
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 24
16
Strength to Weight: Bending, points 31
17
Thermal Diffusivity, mm2/s 57
14
Thermal Shock Resistance, points 10
14

Alloy Composition

Aluminum (Al), % 95.8 to 97.7
0
Carbon (C), % 0
0.18 to 0.23
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
99.08 to 99.52
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0