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5056 Aluminum vs. AWS BNi-5

5056 aluminum belongs to the aluminum alloys classification, while AWS BNi-5 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5056 aluminum and the bottom bar is AWS BNi-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Tensile Strength: Ultimate (UTS), MPa 290 to 460
470

Thermal Properties

Latent Heat of Fusion, J/g 400
470
Melting Completion (Liquidus), °C 640
1140
Melting Onset (Solidus), °C 570
1080
Specific Heat Capacity, J/kg-K 910
510
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
8.9
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1180
260

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 30 to 48
17
Strength to Weight: Bending, points 36 to 50
17
Thermal Shock Resistance, points 13 to 20
15

Alloy Composition


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Aluminum (Al), % 93 to 95.4
0 to 0.050
Boron (B), % 0
0 to 0.030
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0.050 to 0.2
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
0
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.050 to 0.2
0
Nickel (Ni), % 0
69.1 to 71.8
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.3
9.8 to 10.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.5