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5059 Aluminum vs. 4004 Aluminum

Both 5059 aluminum and 4004 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
71
Elongation at Break, % 11 to 25
2.4
Fatigue Strength, MPa 170 to 240
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 220 to 250
63
Tensile Strength: Ultimate (UTS), MPa 350 to 410
110
Tensile Strength: Yield (Proof), MPa 170 to 300
60

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 510
560
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
33
Electrical Conductivity: Equal Weight (Specific), % IACS 95
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 9.1
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1160
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 36 to 42
12
Strength to Weight: Bending, points 41 to 45
20
Thermal Diffusivity, mm2/s 44
58
Thermal Shock Resistance, points 16 to 18
5.1

Alloy Composition


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Aluminum (Al), % 89.9 to 94
86 to 90
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.5
0 to 0.8
Magnesium (Mg), % 5.0 to 6.0
1.0 to 2.0
Manganese (Mn), % 0.6 to 1.2
0 to 0.1
Silicon (Si), % 0 to 0.45
9.0 to 10.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0 to 0.2
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15