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5059 Aluminum vs. S15500 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 11 to 25
6.8 to 16
Fatigue Strength, MPa 170 to 240
350 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 220 to 250
540 to 870
Tensile Strength: Ultimate (UTS), MPa 350 to 410
890 to 1490
Tensile Strength: Yield (Proof), MPa 170 to 300
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
440
Maximum Temperature: Mechanical, °C 210
820
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 510
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.1
2.7
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
890 to 4460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
32 to 53
Strength to Weight: Bending, points 41 to 45
26 to 37
Thermal Diffusivity, mm2/s 44
4.6
Thermal Shock Resistance, points 16 to 18
30 to 50

Alloy Composition


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Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.25
14 to 15.5
Copper (Cu), % 0 to 0.25
2.5 to 4.5
Iron (Fe), % 0 to 0.5
71.9 to 79.9
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0