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5059 Aluminum vs. Zamak 5

5059 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
87
Elongation at Break, % 11 to 25
6.3
Fatigue Strength, MPa 170 to 240
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 220 to 250
260
Tensile Strength: Ultimate (UTS), MPa 350 to 410
330
Tensile Strength: Yield (Proof), MPa 170 to 300
240

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 210
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 510
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 110
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
26
Electrical Conductivity: Equal Weight (Specific), % IACS 95
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 9.1
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1160
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
19
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 36 to 42
14
Strength to Weight: Bending, points 41 to 45
16
Thermal Diffusivity, mm2/s 44
42
Thermal Shock Resistance, points 16 to 18
9.9

Alloy Composition


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Aluminum (Al), % 89.9 to 94
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.25
0.7 to 1.3
Iron (Fe), % 0 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 5.0 to 6.0
0.025 to 0.080
Manganese (Mn), % 0.6 to 1.2
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.45
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
94.3 to 95.7
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0