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5082 Aluminum vs. AISI 205 Stainless Steel

5082 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 1.1
11 to 51
Fatigue Strength, MPa 110 to 130
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 210 to 230
560 to 850
Tensile Strength: Ultimate (UTS), MPa 380 to 400
800 to 1430
Tensile Strength: Yield (Proof), MPa 300 to 340
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
880
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.9
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
510 to 3060
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 39 to 41
29 to 52
Strength to Weight: Bending, points 43 to 45
25 to 37
Thermal Shock Resistance, points 17 to 18
16 to 29

Alloy Composition


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Aluminum (Al), % 93.5 to 96
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0 to 0.15
16.5 to 18.5
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
62.6 to 68.1
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0 to 0.15
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0