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5082 Aluminum vs. Grey Cast Iron

5082 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
180
Elongation at Break, % 1.1
9.6
Fatigue Strength, MPa 110 to 130
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
69
Shear Strength, MPa 210 to 230
180 to 610
Tensile Strength: Ultimate (UTS), MPa 380 to 400
160 to 450
Tensile Strength: Yield (Proof), MPa 300 to 340
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 560
1180
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 130
46
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.9
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 39 to 41
5.8 to 17
Strength to Weight: Bending, points 43 to 45
8.7 to 17
Thermal Diffusivity, mm2/s 54
13
Thermal Shock Resistance, points 17 to 18
6.0 to 17

Alloy Composition


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Aluminum (Al), % 93.5 to 96
0
Carbon (C), % 0
3.1 to 3.4
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
92.1 to 93.9
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0 to 0.15
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0 to 0.2
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0