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5083 Aluminum vs. EN 1.4542 Stainless Steel

5083 aluminum belongs to the aluminum alloys classification, while EN 1.4542 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5083 aluminum and the bottom bar is EN 1.4542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 17
5.7 to 20
Fatigue Strength, MPa 93 to 190
370 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 170 to 220
550 to 860
Tensile Strength: Ultimate (UTS), MPa 290 to 390
880 to 1470
Tensile Strength: Yield (Proof), MPa 110 to 340
580 to 1300

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Corrosion, °C 65
440
Maximum Temperature: Mechanical, °C 190
860
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 96
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1170
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 42
62 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 95 to 860
880 to 4360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 29 to 40
31 to 52
Strength to Weight: Bending, points 36 to 44
26 to 37
Thermal Diffusivity, mm2/s 48
4.3
Thermal Shock Resistance, points 12 to 17
29 to 49

Alloy Composition


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Aluminum (Al), % 92.4 to 95.6
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0.050 to 0.25
15 to 17
Copper (Cu), % 0 to 0.1
3.0 to 5.0
Iron (Fe), % 0 to 0.4
69.6 to 79
Magnesium (Mg), % 4.0 to 4.9
0
Manganese (Mn), % 0.4 to 1.0
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0