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5083 Aluminum vs. SAE-AISI 4340 Steel

5083 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5083 aluminum and the bottom bar is SAE-AISI 4340 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 110
210 to 360
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 17
12 to 22
Fatigue Strength, MPa 93 to 190
330 to 740
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 170 to 220
430 to 770
Tensile Strength: Ultimate (UTS), MPa 290 to 390
690 to 1280
Tensile Strength: Yield (Proof), MPa 110 to 340
470 to 1150

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
430
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
44
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 96
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1170
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 42
79 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 95 to 860
590 to 3490
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 29 to 40
24 to 45
Strength to Weight: Bending, points 36 to 44
22 to 33
Thermal Diffusivity, mm2/s 48
12
Thermal Shock Resistance, points 12 to 17
20 to 38

Alloy Composition


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Aluminum (Al), % 92.4 to 95.6
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0.050 to 0.25
0.7 to 0.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
95.1 to 96.3
Magnesium (Mg), % 4.0 to 4.9
0
Manganese (Mn), % 0.4 to 1.0
0.6 to 0.8
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.4
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants