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5083 Aluminum vs. S35125 Stainless Steel

5083 aluminum belongs to the aluminum alloys classification, while S35125 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5083 aluminum and the bottom bar is S35125 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 17
39
Fatigue Strength, MPa 93 to 190
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 170 to 220
370
Tensile Strength: Ultimate (UTS), MPa 290 to 390
540
Tensile Strength: Yield (Proof), MPa 110 to 340
230

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Corrosion, °C 65
490
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 96
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.9
6.4
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1170
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 42
170
Resilience: Unit (Modulus of Resilience), kJ/m3 95 to 860
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 29 to 40
19
Strength to Weight: Bending, points 36 to 44
18
Thermal Diffusivity, mm2/s 48
3.1
Thermal Shock Resistance, points 12 to 17
12

Alloy Composition


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Aluminum (Al), % 92.4 to 95.6
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0.050 to 0.25
20 to 23
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
36.2 to 45.8
Magnesium (Mg), % 4.0 to 4.9
0
Manganese (Mn), % 0.4 to 1.0
1.0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
31 to 35
Niobium (Nb), % 0
0.25 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.4
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0