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5086 Aluminum vs. ASTM Grade HI Steel

5086 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
160
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.7 to 20
11
Fatigue Strength, MPa 88 to 180
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 270 to 390
550
Tensile Strength: Yield (Proof), MPa 110 to 320
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Corrosion, °C 65
450
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 590
1350
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
52
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 28 to 40
20
Strength to Weight: Bending, points 34 to 44
19
Thermal Diffusivity, mm2/s 52
3.9
Thermal Shock Resistance, points 12 to 17
12

Alloy Composition


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Aluminum (Al), % 93 to 96.3
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0.050 to 0.25
26 to 30
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
46.9 to 59.8
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0