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5086 Aluminum vs. EN 1.4378 Stainless Steel

5086 aluminum belongs to the aluminum alloys classification, while EN 1.4378 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is EN 1.4378 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
190 to 340
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.7 to 20
14 to 34
Fatigue Strength, MPa 88 to 180
340 to 550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 160 to 230
510 to 680
Tensile Strength: Ultimate (UTS), MPa 270 to 390
760 to 1130
Tensile Strength: Yield (Proof), MPa 110 to 320
430 to 970

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Corrosion, °C 65
410
Maximum Temperature: Mechanical, °C 190
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 590
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.8
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
150 to 220
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
470 to 2370
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 28 to 40
28 to 41
Strength to Weight: Bending, points 34 to 44
24 to 31
Thermal Shock Resistance, points 12 to 17
16 to 23

Alloy Composition


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Aluminum (Al), % 93 to 96.3
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.050 to 0.25
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
61.2 to 69
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0