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5086 Aluminum vs. SAE-AISI 4028 Steel

5086 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4028 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is SAE-AISI 4028 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
150 to 190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.7 to 20
14 to 23
Fatigue Strength, MPa 88 to 180
180 to 330
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 160 to 230
310 to 380
Tensile Strength: Ultimate (UTS), MPa 270 to 390
490 to 630
Tensile Strength: Yield (Proof), MPa 110 to 320
260 to 520

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
49
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.5
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
81 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
180 to 720
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 28 to 40
17 to 22
Strength to Weight: Bending, points 34 to 44
18 to 21
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 12 to 17
16 to 20

Alloy Composition


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Aluminum (Al), % 93 to 96.3
0
Carbon (C), % 0
0.25 to 0.3
Chromium (Cr), % 0.050 to 0.25
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
98.1 to 98.7
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
0.7 to 0.9
Molybdenum (Mo), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.4
0.15 to 0.35
Sulfur (S), % 0
0.035 to 0.050
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants