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514.0 Aluminum vs. S42035 Stainless Steel

514.0 aluminum belongs to the aluminum alloys classification, while S42035 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 514.0 aluminum and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
160
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 7.3
18
Fatigue Strength, MPa 48
260
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 140
390
Tensile Strength: Ultimate (UTS), MPa 180
630
Tensile Strength: Yield (Proof), MPa 74
430

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
810
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 610
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
2.4
Embodied Energy, MJ/kg 150
34
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
100
Resilience: Unit (Modulus of Resilience), kJ/m3 41
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 19
22
Strength to Weight: Bending, points 26
21
Thermal Diffusivity, mm2/s 57
7.2
Thermal Shock Resistance, points 7.9
22

Alloy Composition


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Aluminum (Al), % 93.6 to 96.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
13.5 to 15.5
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
78.1 to 85
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0
1.0 to 2.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.35
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0.3 to 0.5
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0