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515.0 Aluminum vs. AZ91D Magnesium

515.0 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 10
2.3 to 4.5
Fatigue Strength, MPa 130
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 190
120 to 140
Tensile Strength: Ultimate (UTS), MPa 280
160 to 220

Thermal Properties

Latent Heat of Fusion, J/g 470
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 620
600
Melting Onset (Solidus), °C 620
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Expansion, µm/m-K 23
27

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 8.4
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1120
990

Common Calculations

Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 52
69
Strength to Weight: Axial, points 30
26 to 34
Strength to Weight: Bending, points 36
38 to 46
Thermal Shock Resistance, points 13
9.5 to 13

Alloy Composition


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Aluminum (Al), % 93.6 to 96.6
8.3 to 9.7
Copper (Cu), % 0 to 0.2
0 to 0.030
Iron (Fe), % 0 to 1.3
0 to 0.0050
Magnesium (Mg), % 2.5 to 4.0
88.7 to 91.2
Manganese (Mn), % 0.4 to 0.6
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0.5 to 10
0 to 0.1
Zinc (Zn), % 0 to 0.1
0.35 to 1.0
Residuals, % 0 to 0.15
0