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515.0 Aluminum vs. SAE-AISI A9 Steel

515.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI A9 steel belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is SAE-AISI A9 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 280
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.4
4.7
Embodied Energy, MJ/kg 150
70
Embodied Water, L/kg 1120
82

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
28 to 73
Strength to Weight: Bending, points 36
24 to 46
Thermal Shock Resistance, points 13
25 to 66

Alloy Composition


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Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0.45 to 0.55
Chromium (Cr), % 0
4.8 to 5.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.3
87 to 90.5
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 0.5
Molybdenum (Mo), % 0
1.3 to 1.8
Nickel (Ni), % 0
1.3 to 1.8
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 10
1.0 to 1.2
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0.8 to 1.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0