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515.0 Aluminum vs. SAE-AISI H25 Steel

515.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI H25 steel belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is SAE-AISI H25 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 280
710 to 1620

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Melting Completion (Liquidus), °C 620
1750
Melting Onset (Solidus), °C 620
1700
Specific Heat Capacity, J/kg-K 900
420
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
38
Density, g/cm3 2.6
9.1
Embodied Carbon, kg CO2/kg material 8.4
6.2
Embodied Energy, MJ/kg 150
93
Embodied Water, L/kg 1120
83

Common Calculations

Stiffness to Weight: Axial, points 15
12
Stiffness to Weight: Bending, points 52
22
Strength to Weight: Axial, points 30
22 to 50
Strength to Weight: Bending, points 36
20 to 34
Thermal Shock Resistance, points 13
22 to 49

Alloy Composition


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Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0.22 to 0.32
Chromium (Cr), % 0
3.8 to 4.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.3
77.2 to 81.3
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0.15 to 0.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 10
0.15 to 0.4
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
14 to 16
Vanadium (V), % 0
0.4 to 0.6
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0