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515.0 Aluminum vs. S20161 Stainless Steel

515.0 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10
46
Fatigue Strength, MPa 130
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190
690
Tensile Strength: Ultimate (UTS), MPa 280
980

Thermal Properties

Latent Heat of Fusion, J/g 470
330
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 620
1380
Melting Onset (Solidus), °C 620
1330
Specific Heat Capacity, J/kg-K 900
490
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.4
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1120
130

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
26
Strength to Weight: Axial, points 30
36
Strength to Weight: Bending, points 36
29
Thermal Shock Resistance, points 13
22

Alloy Composition


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Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 18
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
65.6 to 73.9
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
4.0 to 6.0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0