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5154-O Aluminum vs. 5457-O Aluminum

Both 5154-O aluminum and 5457-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5154-O aluminum and the bottom bar is 5457-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58
32
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 20
22
Fatigue Strength, MPa 120
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150
85
Tensile Strength: Ultimate (UTS), MPa 240
130
Tensile Strength: Yield (Proof), MPa 94
50

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
180
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
46
Electrical Conductivity: Equal Weight (Specific), % IACS 110
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
23
Resilience: Unit (Modulus of Resilience), kJ/m3 64
18
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25
13
Strength to Weight: Bending, points 32
21
Thermal Diffusivity, mm2/s 52
72
Thermal Shock Resistance, points 11
5.7

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
97.8 to 99.05
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.1
Magnesium (Mg), % 3.1 to 3.9
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0.15 to 0.45
Silicon (Si), % 0 to 0.25
0 to 0.080
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1