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518.0 Aluminum vs. S35125 Stainless Steel

518.0 aluminum belongs to the aluminum alloys classification, while S35125 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 518.0 aluminum and the bottom bar is S35125 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 5.0
39
Fatigue Strength, MPa 140
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
78
Shear Strength, MPa 200
370
Tensile Strength: Ultimate (UTS), MPa 310
540
Tensile Strength: Yield (Proof), MPa 190
230

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 98
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 81
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 9.4
6.4
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1160
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
170
Resilience: Unit (Modulus of Resilience), kJ/m3 270
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 32
19
Strength to Weight: Bending, points 38
18
Thermal Diffusivity, mm2/s 40
3.1
Thermal Shock Resistance, points 14
12

Alloy Composition


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Aluminum (Al), % 88.1 to 92.5
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 1.8
36.2 to 45.8
Magnesium (Mg), % 7.5 to 8.5
0
Manganese (Mn), % 0 to 0.35
1.0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0 to 0.15
31 to 35
Niobium (Nb), % 0
0.25 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.35
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.25
0