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5182-O Aluminum vs. Annealed SAE-AISI 5140

5182-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI 5140 belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5182-O aluminum and the bottom bar is annealed SAE-AISI 5140.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 69
170
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 12
29
Fatigue Strength, MPa 130
220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Shear Strength, MPa 170
360
Tensile Strength: Ultimate (UTS), MPa 280
560
Tensile Strength: Yield (Proof), MPa 130
290

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 180
420
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
45
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 94
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
140
Resilience: Unit (Modulus of Resilience), kJ/m3 120
220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 29
20
Strength to Weight: Bending, points 36
19
Thermal Diffusivity, mm2/s 53
12
Thermal Shock Resistance, points 12
16

Alloy Composition


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Aluminum (Al), % 93.2 to 95.8
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.1
0.7 to 0.9
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
97.3 to 98.1
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0.2 to 0.5
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0