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520.0 Aluminum vs. SAE-AISI S1 Steel

520.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI S1 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 520.0 aluminum and the bottom bar is SAE-AISI S1 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 66
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 330
690 to 1840

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 600
1500
Melting Onset (Solidus), °C 480
1450
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 87
41
Thermal Expansion, µm/m-K 25
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 72
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.8
2.6
Embodied Energy, MJ/kg 160
37
Embodied Water, L/kg 1170
56

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 35
24 to 64
Strength to Weight: Bending, points 41
22 to 42
Thermal Diffusivity, mm2/s 37
11
Thermal Shock Resistance, points 14
21 to 56

Alloy Composition

Aluminum (Al), % 87.9 to 90.5
0
Carbon (C), % 0
0.4 to 0.55
Chromium (Cr), % 0
1.0 to 1.8
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.3
91.6 to 96.7
Magnesium (Mg), % 9.5 to 10.6
0
Manganese (Mn), % 0 to 0.15
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0.15 to 1.2
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.5 to 3.0
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0