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520.0 Aluminum vs. S35000 Stainless Steel

520.0 aluminum belongs to the aluminum alloys classification, while S35000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 520.0 aluminum and the bottom bar is S35000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 66
200
Elongation at Break, % 14
2.3 to 14
Fatigue Strength, MPa 55
380 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
78
Shear Strength, MPa 230
740 to 950
Tensile Strength: Ultimate (UTS), MPa 330
1300 to 1570
Tensile Strength: Yield (Proof), MPa 170
660 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 87
16
Thermal Expansion, µm/m-K 25
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 72
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.8
3.2
Embodied Energy, MJ/kg 160
44
Embodied Water, L/kg 1170
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
28 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 230
1070 to 3360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 35
46 to 56
Strength to Weight: Bending, points 41
34 to 38
Thermal Diffusivity, mm2/s 37
4.4
Thermal Shock Resistance, points 14
42 to 51

Alloy Composition


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Aluminum (Al), % 87.9 to 90.5
0
Carbon (C), % 0
0.070 to 0.11
Chromium (Cr), % 0
16 to 17
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.3
72.7 to 76.9
Magnesium (Mg), % 9.5 to 10.6
0
Manganese (Mn), % 0 to 0.15
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0
4.0 to 5.0
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0