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5251 Aluminum vs. Nickel 825

5251 aluminum belongs to the aluminum alloys classification, while nickel 825 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is nickel 825.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 2.0 to 19
34
Fatigue Strength, MPa 59 to 110
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 110 to 160
430
Tensile Strength: Ultimate (UTS), MPa 180 to 280
650
Tensile Strength: Yield (Proof), MPa 67 to 250
260

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 610
1370
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 150
11
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
41
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.5
7.2
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1180
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.4 to 27
180
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 450
170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 18 to 29
22
Strength to Weight: Bending, points 26 to 35
20
Thermal Diffusivity, mm2/s 61
2.9
Thermal Shock Resistance, points 7.9 to 13
17

Alloy Composition


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Aluminum (Al), % 95.5 to 98.2
0 to 0.2
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.15
19.5 to 23.5
Copper (Cu), % 0 to 0.15
1.5 to 3.0
Iron (Fe), % 0 to 0.5
22 to 37.9
Magnesium (Mg), % 1.7 to 2.4
0
Manganese (Mn), % 0.1 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
38 to 46
Silicon (Si), % 0 to 0.4
0 to 0.050
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0.6 to 1.2
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0