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5252 Aluminum vs. 204.0 Aluminum

Both 5252 aluminum and 204.0 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5252 aluminum and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 75
90 to 120
Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 4.5 to 11
5.7 to 7.8
Fatigue Strength, MPa 100 to 110
63 to 77
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Tensile Strength: Ultimate (UTS), MPa 230 to 290
230 to 340
Tensile Strength: Yield (Proof), MPa 170 to 240
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 610
580
Specific Heat Capacity, J/kg-K 910
880
Thermal Conductivity, W/m-K 140
120
Thermal Expansion, µm/m-K 24
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 120
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.7
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 430
220 to 350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
46
Strength to Weight: Axial, points 23 to 30
21 to 31
Strength to Weight: Bending, points 31 to 36
28 to 36
Thermal Diffusivity, mm2/s 57
46
Thermal Shock Resistance, points 10 to 13
12 to 18

Alloy Composition


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Aluminum (Al), % 96.6 to 97.8
93.4 to 95.5
Copper (Cu), % 0 to 0.1
4.2 to 5.0
Iron (Fe), % 0 to 0.1
0 to 0.35
Magnesium (Mg), % 2.2 to 2.8
0.15 to 0.35
Manganese (Mn), % 0 to 0.1
0 to 0.1
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0 to 0.080
0 to 0.2
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.1
Residuals, % 0 to 0.1
0 to 0.15