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5252 Aluminum vs. EN 1.4104 Stainless Steel

5252 aluminum belongs to the aluminum alloys classification, while EN 1.4104 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5252 aluminum and the bottom bar is EN 1.4104 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
11 to 23
Fatigue Strength, MPa 100 to 110
230 to 310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 140 to 160
400 to 450
Tensile Strength: Ultimate (UTS), MPa 230 to 290
630 to 750
Tensile Strength: Yield (Proof), MPa 170 to 240
350 to 560

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 610
1390
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.7
2.2
Embodied Energy, MJ/kg 160
30
Embodied Water, L/kg 1190
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
77 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 430
310 to 800
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 23 to 30
23 to 27
Strength to Weight: Bending, points 31 to 36
21 to 24
Thermal Diffusivity, mm2/s 57
6.7
Thermal Shock Resistance, points 10 to 13
22 to 27

Alloy Composition


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Aluminum (Al), % 96.6 to 97.8
0
Carbon (C), % 0
0.1 to 0.17
Chromium (Cr), % 0
15.5 to 17.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.1
78.8 to 84.1
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
0.2 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0