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5252 Aluminum vs. S44735 Stainless Steel

5252 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5252 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 75
220
Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 4.5 to 11
21
Fatigue Strength, MPa 100 to 110
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
82
Shear Strength, MPa 140 to 160
390
Tensile Strength: Ultimate (UTS), MPa 230 to 290
630
Tensile Strength: Yield (Proof), MPa 170 to 240
460

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.7
4.4
Embodied Energy, MJ/kg 160
61
Embodied Water, L/kg 1190
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
120
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 430
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 23 to 30
23
Strength to Weight: Bending, points 31 to 36
21
Thermal Shock Resistance, points 10 to 13
20

Alloy Composition


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Aluminum (Al), % 96.6 to 97.8
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.1
60.7 to 68.4
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.2 to 1.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0