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5254 Aluminum vs. 6463 Aluminum

Both 5254 aluminum and 6463 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is 6463 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 3.4 to 22
9.0 to 17
Fatigue Strength, MPa 110 to 160
45 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 200
86 to 150
Tensile Strength: Ultimate (UTS), MPa 240 to 350
140 to 230
Tensile Strength: Yield (Proof), MPa 100 to 270
82 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
190 to 210
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
50 to 55
Electrical Conductivity: Equal Weight (Specific), % IACS 110
170 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
50 to 300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25 to 37
14 to 24
Strength to Weight: Bending, points 32 to 41
22 to 31
Thermal Diffusivity, mm2/s 52
79 to 86
Thermal Shock Resistance, points 10 to 16
6.3 to 10

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
97.9 to 99.4
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.45
0 to 0.15
Magnesium (Mg), % 3.1 to 3.9
0.45 to 0.9
Manganese (Mn), % 0 to 0.010
0 to 0.050
Silicon (Si), % 0 to 0.45
0.2 to 0.6
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.15