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5254 Aluminum vs. Monel K-500

5254 aluminum belongs to the aluminum alloys classification, while Monel K-500 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
160
Elongation at Break, % 3.4 to 22
25 to 36
Fatigue Strength, MPa 110 to 160
260 to 560
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
61
Shear Strength, MPa 150 to 200
430 to 700
Tensile Strength: Ultimate (UTS), MPa 240 to 350
640 to 1100
Tensile Strength: Yield (Proof), MPa 100 to 270
310 to 880

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
900
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 590
1320
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 130
18
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.8
8.1
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
180 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
300 to 2420
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 51
21
Strength to Weight: Axial, points 25 to 37
21 to 35
Strength to Weight: Bending, points 32 to 41
19 to 27
Thermal Diffusivity, mm2/s 52
4.8
Thermal Shock Resistance, points 10 to 16
21 to 36

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
2.3 to 3.2
Carbon (C), % 0
0 to 0.18
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
27 to 33
Iron (Fe), % 0 to 0.45
0 to 2.0
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 1.5
Nickel (Ni), % 0
63 to 70.4
Silicon (Si), % 0 to 0.45
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.050
0.35 to 0.85
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants