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5254 Aluminum vs. Nickel 685

5254 aluminum belongs to the aluminum alloys classification, while nickel 685 belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is nickel 685.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 3.4 to 22
17
Fatigue Strength, MPa 110 to 160
470
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
77
Shear Strength, MPa 150 to 200
770
Tensile Strength: Ultimate (UTS), MPa 240 to 350
1250
Tensile Strength: Yield (Proof), MPa 100 to 270
850

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 590
1330
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
13
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.7
8.4
Embodied Carbon, kg CO2/kg material 8.8
10
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
340

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
190
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
1820
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 25 to 37
42
Strength to Weight: Bending, points 32 to 41
31
Thermal Diffusivity, mm2/s 52
3.3
Thermal Shock Resistance, points 10 to 16
37

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
1.2 to 1.6
Boron (B), % 0
0.0030 to 0.010
Carbon (C), % 0
0.030 to 0.1
Chromium (Cr), % 0.15 to 0.35
18 to 21
Cobalt (Co), % 0
12 to 15
Copper (Cu), % 0 to 0.050
0 to 0.5
Iron (Fe), % 0 to 0.45
0 to 2.0
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 5.0
Nickel (Ni), % 0
49.6 to 62.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.45
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.050
2.8 to 3.3
Zinc (Zn), % 0 to 0.2
0.020 to 0.12
Residuals, % 0 to 0.15
0