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5254 Aluminum vs. N06603 Nickel

5254 aluminum belongs to the aluminum alloys classification, while N06603 nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is N06603 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 3.4 to 22
28
Fatigue Strength, MPa 110 to 160
230
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 150 to 200
480
Tensile Strength: Ultimate (UTS), MPa 240 to 350
740
Tensile Strength: Yield (Proof), MPa 100 to 270
340

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 640
1340
Melting Onset (Solidus), °C 590
1300
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1180
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
170
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25 to 37
25
Strength to Weight: Bending, points 32 to 41
22
Thermal Diffusivity, mm2/s 52
2.9
Thermal Shock Resistance, points 10 to 16
20

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
2.4 to 3.0
Carbon (C), % 0
0.2 to 0.4
Chromium (Cr), % 0.15 to 0.35
24 to 26
Copper (Cu), % 0 to 0.050
0 to 0.5
Iron (Fe), % 0 to 0.45
8.0 to 11
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 0.15
Nickel (Ni), % 0
57.7 to 65.6
Phosphorus (P), % 0
0 to 0.2
Silicon (Si), % 0 to 0.45
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.050
0.010 to 0.25
Yttrium (Y), % 0
0.010 to 0.15
Zinc (Zn), % 0 to 0.2
0.010 to 0.1
Residuals, % 0 to 0.15
0