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5254 Aluminum vs. S21460 Stainless Steel

5254 aluminum belongs to the aluminum alloys classification, while S21460 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is S21460 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 3.4 to 22
46
Fatigue Strength, MPa 110 to 160
390
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 150 to 200
580
Tensile Strength: Ultimate (UTS), MPa 240 to 350
830
Tensile Strength: Yield (Proof), MPa 100 to 270
430

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
920
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 590
1330
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.8
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
320
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 25 to 37
30
Strength to Weight: Bending, points 32 to 41
26
Thermal Shock Resistance, points 10 to 16
17

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0.15 to 0.35
17 to 19
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
57.3 to 63.7
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
14 to 16
Nickel (Ni), % 0
5.0 to 6.0
Nitrogen (N), % 0
0.35 to 0.5
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0