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5254 Aluminum vs. ZA-12

5254 aluminum belongs to the aluminum alloys classification, while ZA-12 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is ZA-12.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
83
Elongation at Break, % 3.4 to 22
1.6 to 5.3
Fatigue Strength, MPa 110 to 160
73 to 120
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 26
33
Shear Strength, MPa 150 to 200
240 to 300
Tensile Strength: Ultimate (UTS), MPa 240 to 350
260 to 400
Tensile Strength: Yield (Proof), MPa 100 to 270
210 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 190
100
Melting Completion (Liquidus), °C 640
430
Melting Onset (Solidus), °C 590
380
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 130
120
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
28
Electrical Conductivity: Equal Weight (Specific), % IACS 110
42

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
6.0
Embodied Carbon, kg CO2/kg material 8.8
3.4
Embodied Energy, MJ/kg 150
64
Embodied Water, L/kg 1180
440

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
4.0 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
260 to 620
Stiffness to Weight: Axial, points 14
7.6
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25 to 37
12 to 19
Strength to Weight: Bending, points 32 to 41
15 to 20
Thermal Diffusivity, mm2/s 52
43
Thermal Shock Resistance, points 10 to 16
9.4 to 14

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
10.5 to 11.5
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
0.5 to 1.2
Iron (Fe), % 0 to 0.45
0 to 0.075
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 3.1 to 3.9
0.015 to 0.030
Manganese (Mn), % 0 to 0.010
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.45
0 to 0.060
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
87.1 to 89
Residuals, % 0 to 0.15
0