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5254-O Aluminum vs. Annealed Monel 400

5254-O aluminum belongs to the aluminum alloys classification, while annealed Monel 400 belongs to the nickel alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254-O aluminum and the bottom bar is annealed Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58
120
Elastic (Young's, Tensile) Modulus, GPa 68
160
Elongation at Break, % 22
40
Fatigue Strength, MPa 120
230
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
62
Shear Strength, MPa 150
370
Tensile Strength: Ultimate (UTS), MPa 240
540
Tensile Strength: Yield (Proof), MPa 100
210

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 590
1300
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 130
23
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.8
7.9
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1180
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
170
Resilience: Unit (Modulus of Resilience), kJ/m3 73
140
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 51
21
Strength to Weight: Axial, points 25
17
Strength to Weight: Bending, points 32
17
Thermal Diffusivity, mm2/s 52
6.1
Thermal Shock Resistance, points 10
17

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0 to 0.3
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
28 to 34
Iron (Fe), % 0 to 0.45
0 to 2.5
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 2.0
Nickel (Ni), % 0
63 to 72
Silicon (Si), % 0 to 0.45
0 to 0.5
Sulfur (S), % 0
0 to 0.024
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0