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5254-O Aluminum vs. Annealed S46910 Stainless Steel

5254-O aluminum belongs to the aluminum alloys classification, while annealed S46910 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254-O aluminum and the bottom bar is annealed S46910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58
270
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 22
11
Fatigue Strength, MPa 120
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 150
410
Tensile Strength: Ultimate (UTS), MPa 240
680
Tensile Strength: Yield (Proof), MPa 100
450

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
810
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.8
4.1
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
69
Resilience: Unit (Modulus of Resilience), kJ/m3 73
510
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25
24
Strength to Weight: Bending, points 32
22
Thermal Shock Resistance, points 10
23

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
0.15 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.35
11 to 13
Copper (Cu), % 0 to 0.050
1.5 to 3.5
Iron (Fe), % 0 to 0.45
65 to 76
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 1.0
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.45
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.050
0.5 to 1.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0