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535.0 Aluminum vs. 295.0 Aluminum

Both 535.0 aluminum and 295.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is 295.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
60 to 93
Elastic (Young's, Tensile) Modulus, GPa 67
71
Elongation at Break, % 10
2.0 to 7.2
Fatigue Strength, MPa 70
44 to 55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Shear Strength, MPa 190
180 to 230
Tensile Strength: Ultimate (UTS), MPa 270
230 to 280
Tensile Strength: Yield (Proof), MPa 140
100 to 220

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 570
530
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.3
Specific Heat Capacity, J/kg-K 910
880
Thermal Conductivity, W/m-K 100
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
35
Electrical Conductivity: Equal Weight (Specific), % IACS 79
100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 9.4
7.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
5.2 to 13
Resilience: Unit (Modulus of Resilience), kJ/m3 150
77 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
46
Strength to Weight: Axial, points 28
21 to 26
Strength to Weight: Bending, points 35
27 to 32
Thermal Diffusivity, mm2/s 42
54
Thermal Shock Resistance, points 12
9.8 to 12

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
91.4 to 95.3
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.050
4.0 to 5.0
Iron (Fe), % 0 to 0.15
0 to 1.0
Magnesium (Mg), % 6.2 to 7.5
0 to 0.030
Manganese (Mn), % 0.1 to 0.25
0 to 0.35
Silicon (Si), % 0 to 0.15
0.7 to 1.5
Titanium (Ti), % 0.1 to 0.25
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0 to 0.15
0 to 0.15