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535.0 Aluminum vs. 4104 Aluminum

Both 535.0 aluminum and 4104 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
71
Elongation at Break, % 10
2.4
Fatigue Strength, MPa 70
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Shear Strength, MPa 190
63
Tensile Strength: Ultimate (UTS), MPa 270
110
Tensile Strength: Yield (Proof), MPa 140
60

Thermal Properties

Latent Heat of Fusion, J/g 390
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 630
600
Melting Onset (Solidus), °C 570
560
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 100
130
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
33
Electrical Conductivity: Equal Weight (Specific), % IACS 79
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.6
Embodied Carbon, kg CO2/kg material 9.4
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 150
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
54
Strength to Weight: Axial, points 28
12
Strength to Weight: Bending, points 35
20
Thermal Diffusivity, mm2/s 42
58
Thermal Shock Resistance, points 12
5.1

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
85.8 to 90
Beryllium (Be), % 0.0030 to 0.0070
0
Bismuth (Bi), % 0
0.020 to 0.2
Boron (B), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.15
0 to 0.8
Magnesium (Mg), % 6.2 to 7.5
1.0 to 2.0
Manganese (Mn), % 0.1 to 0.25
0 to 0.1
Silicon (Si), % 0 to 0.15
9.0 to 10.5
Titanium (Ti), % 0.1 to 0.25
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15