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535.0 Aluminum vs. 5254 Aluminum

Both 535.0 aluminum and 5254 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
68
Elongation at Break, % 10
3.4 to 22
Fatigue Strength, MPa 70
110 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 190
150 to 200
Tensile Strength: Ultimate (UTS), MPa 270
240 to 350
Tensile Strength: Yield (Proof), MPa 140
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 570
590
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 100
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
32
Electrical Conductivity: Equal Weight (Specific), % IACS 79
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 9.4
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 150
73 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
51
Strength to Weight: Axial, points 28
25 to 37
Strength to Weight: Bending, points 35
32 to 41
Thermal Diffusivity, mm2/s 42
52
Thermal Shock Resistance, points 12
10 to 16

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
94.4 to 96.8
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.050
0 to 0.050
Iron (Fe), % 0 to 0.15
0 to 0.45
Magnesium (Mg), % 6.2 to 7.5
3.1 to 3.9
Manganese (Mn), % 0.1 to 0.25
0 to 0.010
Silicon (Si), % 0 to 0.15
0 to 0.45
Titanium (Ti), % 0.1 to 0.25
0 to 0.050
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15