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535.0 Aluminum vs. 5457 Aluminum

Both 535.0 aluminum and 5457 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 67
68
Elongation at Break, % 10
6.0 to 22
Fatigue Strength, MPa 70
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 190
85 to 130
Tensile Strength: Ultimate (UTS), MPa 270
130 to 210
Tensile Strength: Yield (Proof), MPa 140
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 630
660
Melting Onset (Solidus), °C 570
630
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 100
180
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
46
Electrical Conductivity: Equal Weight (Specific), % IACS 79
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 9.4
8.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 150
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 28
13 to 21
Strength to Weight: Bending, points 35
21 to 28
Thermal Diffusivity, mm2/s 42
72
Thermal Shock Resistance, points 12
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
97.8 to 99.05
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.15
0 to 0.1
Magnesium (Mg), % 6.2 to 7.5
0.8 to 1.2
Manganese (Mn), % 0.1 to 0.25
0.15 to 0.45
Silicon (Si), % 0 to 0.15
0 to 0.080
Titanium (Ti), % 0.1 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1