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535.0 Aluminum vs. A242.0 Aluminum

Both 535.0 aluminum and A242.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
75
Elastic (Young's, Tensile) Modulus, GPa 67
73
Elongation at Break, % 10
1.6
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Tensile Strength: Ultimate (UTS), MPa 270
220

Thermal Properties

Latent Heat of Fusion, J/g 390
390
Maximum Temperature: Mechanical, °C 170
210
Melting Completion (Liquidus), °C 630
680
Melting Onset (Solidus), °C 570
550
Specific Heat Capacity, J/kg-K 910
870
Thermal Conductivity, W/m-K 100
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
37
Electrical Conductivity: Equal Weight (Specific), % IACS 79
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
3.1
Embodied Carbon, kg CO2/kg material 9.4
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
45
Strength to Weight: Axial, points 28
20
Strength to Weight: Bending, points 35
26
Thermal Diffusivity, mm2/s 42
52
Thermal Shock Resistance, points 12
9.3

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
89.3 to 93.1
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 0 to 0.050
3.7 to 4.5
Iron (Fe), % 0 to 0.15
0 to 0.8
Magnesium (Mg), % 6.2 to 7.5
1.2 to 1.7
Manganese (Mn), % 0.1 to 0.25
0 to 0.1
Nickel (Ni), % 0
1.8 to 2.3
Silicon (Si), % 0 to 0.15
0 to 0.6
Titanium (Ti), % 0.1 to 0.25
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15