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535.0 Aluminum vs. AISI 418 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while AISI 418 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is AISI 418 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
330
Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
17
Fatigue Strength, MPa 70
520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 190
680
Tensile Strength: Ultimate (UTS), MPa 270
1100
Tensile Strength: Yield (Proof), MPa 140
850

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
770
Melting Completion (Liquidus), °C 630
1500
Melting Onset (Solidus), °C 570
1460
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.4
2.9
Embodied Energy, MJ/kg 160
41
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
170
Resilience: Unit (Modulus of Resilience), kJ/m3 150
1830
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
38
Strength to Weight: Bending, points 35
29
Thermal Diffusivity, mm2/s 42
6.7
Thermal Shock Resistance, points 12
40

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.15 to 0.2
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
78.5 to 83.6
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
1.8 to 2.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0
Tungsten (W), % 0
2.5 to 3.5
Residuals, % 0 to 0.15
0