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535.0 Aluminum vs. AISI 420 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
190
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
8.0 to 15
Fatigue Strength, MPa 70
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Shear Strength, MPa 190
420 to 1010
Tensile Strength: Ultimate (UTS), MPa 270
690 to 1720
Tensile Strength: Yield (Proof), MPa 140
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 630
1510
Melting Onset (Solidus), °C 570
1450
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
27
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.4
2.0
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 150
380 to 4410
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
25 to 62
Strength to Weight: Bending, points 35
22 to 41
Thermal Diffusivity, mm2/s 42
7.3
Thermal Shock Resistance, points 12
25 to 62

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
82.3 to 87.9
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0